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LCM-IE Application Notes  MANUFACTURING

Manufacturing

Manufacturing area requirements change as the product manufactured change.  When large assembly items or automated operations are normally performed, on/off operation of the equipment can save considerable amounts of energy (and money) without affecting productivity or product quality.

Care should be exercised when the controlled space is associated with detail assembly or exacting inspection of parts.  On/off operation can often adversely affect productivity or product quality.  Here, an alternate to the LCM-IE, the LCP series, should be considered to provide continuous dimming functions. 

If dimming is not practical, the general lighting in a space can use an on/off control as long as there is adequate and proper task lighting for areas where detail work is to be done. 

If HID lighting is to be used with automated controls, a proper “Hold on time” is imperative to prevent short cycling of the HID lamps.  This short cycling prevents the lamp from coming to its full operating temperature and stabilizing, and can significantly shorten lamp life.  The LCM-IE provides a 30 minute “hold on timer” that prevents this.

Manufacturing Space Operation

The first person to arrive presses the OI button and starts the system’s operation.  If enough light is NOT passing through the skylights, the lights will come on and stay on for the hold on time.  After the hold on time is completed, the system will allow the fixtures to be operated in the daylight mode.

As the outside lighting increases and light passing through the skylights reaches its off set-point and stays there for a preset period of time (Time delay before operation), the fixtures will turn off.  If the outdoor lighting comes to the on set-point and stays there for another preset period of time, the lights will come back on.

If fluorescent fixtures are used, the sequence is the same except that the hold on time delay is shorter.  If fluorescent fixtures are used with a time clock and sweep, the lights will flash at the end of the day and go into a grace period.  If the OI is pressed during this grace period, an two hour sweep time extension will occur. 

At the end of the sweep, lights will again flash, and the time can again be extended.  NOTE: FOR HID FIXTURES WITH TIME CLOCK SWEEPS, USE THE LCMBL PRODUCT LINE WITH A WARNING BEACON. 

If after hours access is needed, press the OI to be allowed a two hour sweep.  If two hours are not needed, press the OI a second time to turn off the lights.

 

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